Automated Equipment


Equipment Machine Features

Auto Frame Loader

Auto Frame Loader
Why do you need Auto Frame Loader?
Eliminates wire damage before mold due to operator carelessness and fatigue
Eliminates yield loss from wrongly orientated leadframe and double feeding of leadframe
Increases productivity
What types of feature is Kinergy's Auto Frame Loader offering?
Using SONY SRX610 Scara Robot - Maintenance Free
User Friendly interface
IEasy teach mode
Dual language display ( Optional )
Magazine orientation check
Leadframe orientation check
Leadframe presence before pick and place
Loading Frame identification
Quick conversion of packages
Easy Maintenance
Device type detection (optional)
Double leadframe detect (optional)
Leadframe scanning (optional)
Machine Specifications
Machine Size Depth: 950mm
Width: 1200mm
Height: 1900mm
Machine Weight 650kg
Electrical 210-240VAC Single Phase 50/60 Hz
Compressed Air min 4-6 bars
Robot Sony SRX610 Scara Robot
Arm Length 600mm (Long Arm Robot Available)
Speed x-y axis 5700mm/sec
z axis 770mm/sec
r axis 1150mm/secxis
Peatability x-y axis +/- 0.01mm
z axis +/- 0.02mm
r axis +/- 0.03mm degree
Payload 2kg to 5kg
Display TouchScreen or PC based
Machine Colour Customized
Speed option 1 Single strip pick and place < 4.5 sec per strip
Option 2 Dual strip pick and place < 2.25 sec per strip
Magazine Changeover <12 seconds
Max chase number 12
Max package type 16
Package conversion time 30 mins
Package coverage QFP, PLCC, PDIP, SOIC & all kinds of package

Equipment Machine Features

Auto Pellet Loader

Auto Pellet Loader
Why do you need the Auto Pellet Loader?
To avoid direct contact with the pellets during manual handling thus prevent leadframes contamination due to mishandling
What types of feature is Kinergy's Auto Pellet Loader offering?
No damage to pellets during transportation
Vacuum system to remove dust particles
Pellet length check
Bowl feeder and hopper are partially enclosed
Pellet hopper level low indication via tower light
Ergonomic design and safety features (safety screen sensor, emergency switch and error message)
Dual language display (optional)
Loading jig identification
Concept
Pellets are fed into the hopper via a loading chute which is located at the front of the M/C.
Pellets are transferred to the vibratory bowl by a linear vibrator.
Individual pellet will be discharged by a singulator unit in to the transfer unit.
The transfer unit will be indexed by a motor in order to collect required number of pellets.
Upon collecting the required number of pellets, the transfer unit will move underneath the buffer unit.
The pellets will be pushed up in to the first buffer and the transfer unit will move back to its original position to collect the next row of pellets and the second buffer.
The pellets from the second buffer will be pushed into the movable magazine.
The magazine will move and discharge the pellets one row at a time in to the loading jig. Upon completion of discharging the pellets, the magazine will move back to its original position and the cycle continues.
Machine Specifications
Machine Dimension Length: 800mm
Width: 800mm
Height: 1650mm
Machine Weight 600 kg. Approx.
Cycle Time 60 Sec. / Jig (6 Chase)
Hopper Capacity 5-10 kg
Electrical Supply 220-230 VAC, 50/60Hz
Air Supply Air Pressure: 5-6 bar
Control Unit Yokogawa PLC

Equipment Machine Features

Strip Laser Marking System

Strip Laser Marking System		 Lot integrity - automatic magazine to magazine
High productivity - over 1200 strips/hr
Clean mark station- pre and post mark brushing, vacuum suction
Quick change of package types - motorised track assembly
High speed and accurate strip indexing - high speed servo motor
Easy linked to downstream equipments
Compact size
Machine Specifications
Machine Footprint Length: 1640mm
Width: 1400mm
Height: 1850mm
Max Length : 300mm
Max Width: 70mm
Utilities 208v / 60A or 415v/40A, 3 PHASE 50/60 HZ
High Pressure Air Min 70 PSI
Magazine Capacity : 4
Max Height : 450mm
Max Thickness : 70mm
Max Width : 30mm
L/F Orientation Check By Vision System
Cycle Time up to 1200 Strips per hour *
*Note: Actual speed depends on number of characters and logo format
Post Mark Inspection Vision system-Optional
Conversion Time Less than 10 minutes
MTBA 4 Hours
MTBF 200 Hours
Control Voltage : 24V DC all sensor/control circuit
Controller : Omron PLC

Equipment Machine Features

Trim & Form System

Trim & Form System		 Mechanically synchronized indexing mechanism with eccentric shaft
Die set can be removed without taking out the track
Fully auto servo mechanical system
Drive press head mechanism
Color touch screen display interface
Flexible vertical transport
Low maintenance and easy to operate
Small die sets (150mm X 120mm)
Tool life tracking system
Machine Specifications
Machine Footprint Length: 1400mm
Width: 950mm
Height: 1500mm
Lead Frame Max Length : 320mm
Max Width: 60mm
Magazine Capacity : 2
Max Height : 500mm
Max Thickness : 60mm
Max Width : 300mm
OFFLOADER Tube or Tray
Capacity 3 Tons
Operating Speed Up to 150 strokes/minute
Conversion Time Less than 15 minutes
MTBA 2 Hours
MTBF 168 Hours
Utilities 208v/60A or 415v/40A, 3 PHASE: 50/60HZ
High Pressure Air 5-7 Bars